Is it time to upgrade your CAT DPFs? In addition to boosting asset performance, our DPFs lower the Total Cost of Ownership (TCO) and protect workers from emissions. A comprehensive asset management plan should take this into account.
Strategic advantages
- Improved underground air quality with lower DPM levels
- Direct-fit DPFs that interchange with OEM (no hot works)
- Robust 304-grade stainless steel housings
- Durable rock covers built with plate steel
- Superior substrates for less servicing and lower regeneration temperatures
- Optimise performance and reduce backpressure
The life expectancy of a DPF is affected by onsite conditions, duty cycles, and operating aspects like flat tramming. Customers typically save 30-40% on TCO with our DPF lifespan improvements. DPFs from Aletek can also help improve the efficiency and output of machines.
Filters from Aletek are game-changing
Through our expertise in emission control, we can improve the efficiency of your Caterpillar underground trucks, loaders and graders. For power loss prevention and reduced backpressure, we use best-in-class filters in our DPFs.
- Our wall-flow DPFs trap >99% of DPM
- Premium catalyst-coated substrates for regeneration
- Filters with extra capacity hold more soot (less servicing)
- A high-flow filter reduces power and backpressure problems
- Reduced cleaning expenses and increased service life
Leading DPF upgrades for Caterpillar
We believe that our wall-flow DPFs are better by design and feature the most efficient filters on the market. Our rock covers and DPF enclosures are made of heavy-duty steel to endure the rigours of underground mining. We offer optional rotable frames for DPFs for transit protection.
We’re experts at creating custom thermal lagging (insulation blankets) for fire mitigation. Lagging mitigates excessive thermal transfer and shields hot engine components from hazards. Custom insulation is available to protect your DPFs and exhaust parts.
OEM-compatible engine pipes and mufflers are also available. Partial DPF solutions are an option when assets cannot regenerate wall-flow DPF temperatures.
DPF showcase by asset type
Aletek DPFs can enhance the effectiveness of Caterpillar underground machines. Here are some of our most sought-after options:
- Underground loaders: R1300G, R1600H, R1700G, R2900G and R3000H
- Underground trucks: AD30, AD45B, AD55/B, AD60 and AD63
- Grader DPFs: 12M and 140M
- Wheel loader DPFs: 924K, 950M and 962M
Reduced ownership costs result from increased lifespans and other operational efficiencies. There is typically a significant increase in the life expectancy of DPF systems from Aletek. Some of our clients estimate up to 50% savings.