Protect your Caterpillar machines from fire with Aletek blanket kits. We cover many assets, including dozers, excavators, and haul trucks.
Is your fleet protected? Our innovative four-layer thermal blankets help prevent engine fires. You can order exhaust lagging as a complete kit for new assets or as parts groups for engine rebuilds.
Thermal insulation blankets create a physical barrier between superheated engine parts and flammable hazards. To prevent engine fires, cover these components with thermal blankets. You can think of blankets as your fleet’s PPE (Personal Protective Equipment).
We tailor our blanket designs to suit each machine and fit snugly like a glove. Aletek blanket installation and removal is easy, making them popular with maintenance crews. Ditch the itch! Compared to competitors’ e-glass products, Aletek’s exhaust lagging has minimal itch.
Material selection is one of our secret weapons, with the following four strategic layers:
Under full load, engine manifolds can reach 450°C. These temperatures exceed oil and fluid ignition temperatures. Our blankets reduce hot spots and prevent flammable liquids from infiltrating.
Turbos operate at extreme temperatures. Fuel leaks or ruptured hoses pose a high fire risk. Aletek turbo covers provide optimal shielding and facilitate access to fuel lines and inspection ports.
Use engine pipe blankets at locations that exceed fuel flashpoints. Typical zones include pipes in and around engine bays, junctions, and immediate hazards like grease pumps. Likewise, shielding pipes near high-voltage cables protects them from superheated exhausts.
Blankets can control radiant heat. For instance, mufflers can cause excessive heat inside the driver’s cab, which is unsafe to touch. In this case, add blankets to the muffler to solve this problem.
With the help of our skilled team, we manufacture our thermal blankets using lean manufacturing techniques. We produce our blankets from the finest raw materials for ultimate fleet protection.
Aletek blankets are available as a full-engine package or in groups. Complete kits are ideal for engine rebuild projects or safeguarding newly acquired assets. Our insulation cover groups enable deployment in stages, such as turbo and manifold implementation. Ordering in groups is ideal for replacing damaged blanket sections.
As listed below, we offer several blanket cover groups depending on engine configuration.
A thermal blanket, like car tyres, needs periodic inspection, adjustment, and replacement when excessively worn. We have created a scheduled maintenance checklist to help prevent engine fires and maximise blanket life. For an effective protective barrier, review blanket coverage and integrity on an ongoing basis.
Do you need to consider a low-cost blanket protective measure to protect your multi-million dollar fleet? Our blankets are premium Australian-made products supported by our expertise in design and production. Depending on your fleet, we can stock essential blanket kits to reduce downtime.
Aletek is unwavering in its pursuit of excellence. Our blanket production processes are meticulously planned, from sourcing premium materials to expert sewing and assembly.
Our latest thermal blankets incorporate lessons learned from testing. For instance, using a thinner coating can reduce burn potential. Thermal imaging has helped identify heat issues and improve designs between section overlaps.
Our blanket pattern cutting is automated with a CNC flatbed cutter. We believe it is the only one in the Southern Hemisphere. Our team of experienced sewers and finishers completes the production of thermal blankets.
From 3D scanning to CAD, our product design phase is well-defined. Controlled templates, lean workflows and quality checks inform our manufacturing process. An expert oversees design and templates to ensure continued excellence in our Thermal Division.
Is there a project you need help with?
Maybe you want to upgrade your fleet to reduce downtime. We’ve got dedicated Business Development Managers to help you meet your onsite goals. Get in touch to learn more and ask about our site-specific parts catalogues.
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